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MINING COMPANY ACHIEVES 20% PRODUCTIVITY BOOST USING GMA TOUGHBLAST GARNET IN TIDAL MARINE CONDITIONS

OVERVIEW

In the bustling industrial heart of Salt Lake City, Utah, Brock was tasked with a challenging project: a 180-foot diameter tank, new steel, waiting to be prepared for coating. Their main objectives were clear – increase productivity while reducing the labor required for such a large task. Historically, the blasting team of four managed to cover 400 sq ft/hr, each blaster achieving around 100 sq ft/hr, falling short of the industry standard of 150 sq ft/hr. A new approach was needed.

THE CHALLENGE

The client had relied on GMA PremiumBlast for more than eight years but needed a coarser media to speed up removal of thick coatings while still maintaining the consistent quality and low-dust performance they trusted from GMA products. The goal was clear:

  • Achieve the required surface profile
  • Improve production rates
  • Avoid sacrificing abrasive quality or efficiency
  • Maintain performance despite tidal constraints

THE SOLUTION

BlastOne recommended a trial of GMA ToughBlast, engineered to cut through heavy coatings and corrosion faster than standard grades. The abrasive’s increased cutting power offered the ideal balance of aggression and surface finish for high-build and ultra-high-build coating systems.

THE RESULTS

The switch delivered immediate improvements:

  • 20% increase in production output
  • Faster turnaround on critical scopes of work
  • Consistent profile achievement despite limited blasting windows
  • A smooth transition from PremiumBlast with no loss in media quality

Following the successful trial, the mining company adopted GMA ToughBlast across their tidal-restricted blasting operations – gaining both efficiency and reliability where every tide cycle counts.

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