US Navy true-cost of blasting calculator

Cheap abrasive is the most expensive way to blast.

The US Navy prices blasting by the finished square metre, not the price of a bag. Put your job through their formula and see where the money really goes: abrasive, labour, equipment, and the clean-up nobody prices in.

Same job, same crew. Which one finishes first?

Both plates run in true proportion to your numbers: blasting, the spent abrasive it leaves, and the clean-up after.

Current abrasive
Ready
0.0days on site
$0cost so far
GMA Garnet
Ready
0.0days on site
$0cost so far

Pile size follows tonnes of spent abrasive. The strip under each plate shows blasting, clean-up and set-up time.

Your job

Change anything. Results and the race update as you type.

GMA Garnet

Job and crew

Rates, disposal and clean-up

Defaults are BlastOne's US Navy case: removing 250 µm of epoxy to an Sa 2.5 finish with a 65 µm angular profile.

Results

 

 

Current abrasiveGMA GarnetDifference

Where the money goes

Current abrasive
GMA Garnet

Spent abrasive to clean up and haul away

Current abrasive
GMA Garnet

How the Navy formula gets there

True cost per m² = [A × (B + C) + D + E] ÷ X
A abrasive used per nozzle-hour, B delivered price, C clean-up and disposal per tonne, D labour per hour, E equipment per hour, X area blasted per nozzle-hour.
All line items

Pressure check

The numbers above assume 100 psi at the nozzle. Every 1 psi below that costs about 1.5% of blasting speed. Most crews read the compressor gauge, not the nozzle.

100 psi

Air and abrasive flow figures are Clemco's published values for new nozzles and 100 lb/ft³ abrasive. Worn nozzles draw more air.

Take these numbers to your next bid

Get a branded report with your side-by-side results, cost breakdown and the full Navy formula working.

Where should we put your name?

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BlastOne uses these details to prepare your report and may contact you about this project.